Lean Manufacturing
Lean Manufacturing Equipment Built to Order
We manufacture the equipment that makes lean flow: assembly tables, Kanban systems, flow racks, and chaku-chaku lines — engineered for uptime and repeatability.
What We Manufacture
Assembly Tables
Ergonomic, modular workstations for manual assembly cells.
- Height-adjustable frames (manual/electric)
- Tool balancers & integrated lighting
- Poka-Yoke fixtures, interlocks
- ESD options & cable management
- Load capacity tailored to parts
- Powder-coat or stainless finish
Kanban Systems
Visual and electronic Kanban to drive pull and control buffers.
- Kanban cards, bins, label holders
- Heijunka boxes for leveling
- Bin presence sensors (optional)
- Andon call buttons & signals
- ERP/MRP interface points
- Durable, modular frames
Flow Racks
FIFO gravity racks for faster material presentation and reduced motion.
- Adjustable lane pitch & width
- Guides, end-stops, dampers
- Heavy-duty rollers
- ESD & stainless options
- Tugger & milk-run compatible
- Quick relocation hardware
Chaku-Chaku Lines
Operator-load, machine-unload cells balanced for takt and mix.
- Line balancing with standardized work
- Sensors, interlocks, error-proofing
- OEE/Andon data capture points
- Conveyor or cart transfer options
- Fixture design & guarding
- Expandable cell modules
Technical Options & Compatibility
| Option | Description | Notes |
|---|---|---|
| Materials & Finish | Powder-coated steel, stainless, ESD laminates | Color per RAL; food/clean-room on request |
| Sensing | Bin presence, torque/position, interlocks | Dry contacts, 24VDC IO, IO-Link on request |
| Data | Station-level counters & downtime codes | SQL/REST endpoints; Andon board ready |
| Ergonomics | Height adjustment, reach zones, lighting | Meets common ergonomic guidelines |
| Mobility | Locking casters, floor anchors | Quick changeovers & re-layout friendly |
| Safety | Guards, light curtains, e-stops (as needed) | CE-compliant assemblies |
Lead Time & Shipping
- Typical lead time: 3–8 weeks (config & volume)
- Export crating and documentation; CE-compliant
- Global delivery; onsite install available
Timelines depend on options and capacity. We’ll confirm your slot at order.
Built for Uptime
- Industrial components & serviceable design
- Spare parts kits and manuals included
- 12-month warranty on manufacturing defects
FAQ
Can you match our dimensions and payload?
Yes. We build to spec — envelope, payload, finish, ESD, sensors, and interfaces can be customized per part family and takt time.
Do you handle installation?
We primarily manufacture. Onsite installation and commissioning are available as an add-on, or we can ship ready-to-assemble kits with guides.
Do you integrate data with our systems?
Yes. We expose station-level counters and events via SQL/REST and can wire Andon call buttons and codes to your existing stack.
Request a Quote
Send us your layout and part family details. We’ll recommend a kit of assembly tables, Kanban, racks, and chaku-chaku modules sized to your takt and footprint.
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