Automotive

Custom-Engineered Automotive Test Solutions

Automotive Test Systems

Tork Mekatronik develops and manufactures custom test systems for automotive components, assemblies and production lines — from electrical and functional testing to air leak testing, durability and end-of-line traceability.

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Built for Quality-Critical Production

From component validation to end-of-line testing

Automotive products must perform reliably under defined electrical, mechanical, pneumatic, hydraulic and environmental conditions. We design test equipment around your part geometry, test specification, cycle time, measurement accuracy and acceptance criteria.

Every station can combine fixtures, automation, sensors, industrial control, safety functions and data recording in one repeatable process.

Test more than a component.
Verify its function, measure its performance, record its result and link it to the product serial number.
Test System Capabilities

Automotive testing solutions

01 / ELECTRICAL

Electrical & Functional Test Systems

  • Continuity, resistance and insulation tests
  • Voltage, current and power measurement
  • ECU, sensor and actuator I/O checks
  • CAN/LIN communication verification
  • Automatic pass/fail evaluation
02 / LEAK TESTING

Air Leak & Flow Test Systems

As an ATEQ system integrator, we integrate suitable pressure, differential-pressure, flow and vacuum test technology into complete production test stations.

  • Pressure decay testing
  • Differential pressure testing
  • Flow and vacuum testing
  • Multi-channel test stations
03 / EOL

End-of-Line Test Stations

  • Operator-guided test sequences
  • Barcode and serial number tracking
  • Fixture and poka-yoke integration
  • Cycle-time focused automation
  • MES/database communication
04 / DURABILITY

Durability & Life Test Systems

  • Mechanical cycling
  • Actuator and valve endurance
  • Door, latch and mechanism tests
  • Programmable load profiles
05 / MECHANICAL

Force, Torque & Motion Testing

  • Force and torque measurement
  • Travel and position monitoring
  • Press-fit and assembly verification
  • Load-displacement graphs
06 / DATA

Data Acquisition & Traceability

  • Real-time graphs and limits
  • Product and operator identification
  • SQL/MES integration
  • PDF and Excel reporting
Controlled, Repeatable, Traceable

One engineering platform for your complete test process

ATEQ IntegrationLeak and flow test technology integrated into fixtures, automation and reporting.
PLC & HMIClear recipes, manual or automatic modes and alarm management.
Industrial SafetyGuards, interlocks, safety PLC and controlled access where required.
Connected DataProduct-level records, databases, MES and customer systems.
Typical Applications

Components and assemblies we can test

  • Automotive lighting and electronic modules
  • Wiring harnesses, switches and control units
  • Brake, fuel, cooling and fluid components
  • Pumps, valves, manifolds and housings
  • Doors, latches, seats and interior mechanisms
  • Electric-drive and battery-related assemblies
  • HVAC and thermal-management components

Also explore our home appliance test systems

Our expertise in electrical, water/air circuit, functional and endurance testing also serves major and small home appliances.

Home Appliances Testing Systems

Have an automotive test requirement?

Share your component information, test procedure, target cycle time and measurement requirements. Our engineering team will develop a test concept for your application.

Contact Our Engineering Teamtork@torkas.com